Custom Formulated Silicones

Formulated silicones

Custom silicone solutions for advanced technology markets

At Gelest, we partner with innovators to push the boundaries of what’s possible. Through our custom silicone solutions, we deliver materials that not only meet exact specifications but also anticipate the evolving needs of the most advanced technology markets. From next-generation electronics for mobility and industrial specialty applications to the extreme demands of space applications, our customer-driven approach empowers partners to move faster, design smarter, and achieve lasting competitive advantage.
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Potting and Encapsulation

Gelest's potting and encapsulation materials withstand extreme temperatures while shielding components from vibrations, moisture, heat, and contaminants. Our NEW Gelest® self-bonding technology allows for even better protection of sensitive electronic components through low temperature cure bonding to a variety of metals, ceramics and plastics.

Gelest Capabilities for Space

Gelest brings extensive expertise in specialized siloxanes and custom formulations designed to withstand the extreme conditions of outer space. Many silicone elastomers used in the development and manufacturing of space-grade devices must remain reliable and flexible at temperatures as low as –100 °C, and Gelest provides materials engineered to meet that demand.

  • At or below ASTM E595 space grade volatility (if needed)
  • Clear solar encapsulation for energy generation devices
  • Variable hardness
  • High and low temperature capabilities
  • Low viscosity (< competitors 3300 to 8100 cP)
  • No cure by-products
  • Potting compounds, thermally conductive materials, encapsulation products
  • Additive manufacturing is one of the fastest-growing segments in custom industrial production. A key challenge for printing companies has been the development of high-performance silicone materials suited to their equipment. Gelest offers the expertise to create customized silicone solutions tailored to unique additive manufacturing applications.
    • UV-initiated addition or radical cure
    • Soft and Compressible
    • UV cure at various wavelengths
    • LSR type strength
    • High elongation at break
    • UV cure with pigmented products (depending on thickness and pigment)

    High Temp Silicone Gels and Potting Compounds

    Soft silicone gels are commonly used to protect wire bonds in high-power electronic devices, where they provide heat resistance, electrical insulation, and long-term stability. However, when exposed to elevated temperatures, these gels can gradually harden over time. To address this challenge, Gelest is developing advanced formulations designed to minimize changes in gel properties and maintain consistent performance.

  • Soft, low modulus gel technology
  • Good electrical insulation
  • Excellent stability at high temps compared to competition
  • Flame resistant formulations possible
  • Flowable and heat-curable
  • No cure by-products
  • A custom approach

    Thermal management solutions designed to your exact specifications.

    Advances in electronic devices have led to densification of electrical components and increased power output. To maintain electronic device performance and longevity, the protective materials used in these devices must also push the limits of performance and be adaptable to new and smaller designs.

    Gelest specializes in the custom development of silicone gels and thermally conductive silicones and adhesives. Our tailored approach to formulated silicones can help your organization overcome its thermal management challenges.

    PRODUCT COMPARISON

    Gelest® PP2-TC02 vs. Standard Formulations

    EV batteries require reliable high-elongation and thermally conductive silicone gap fillers. Gelest® PP2-TC02 is a category leader, offering broader design possibilities in both processing and performance in service using Gelest's proprietary silicone technology. This high elongation technology yields more robust performance under the mechanical stress caused by thermal cycling or the mismatched coefficient of thermal expansion.

    Learn how Gelest® PP2-TC02 and other unique Gelest materials can enable your technology.

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    About Gelest

    Enabling Your Technology

    Materials Science

    An innovator in materials science and technology, Gelest manufactures and supplies silane, silicone and metal-organic compounds to some of the world’s most innovative companies.

    Custom Synthesis

    From cosmetics to microelectronics, Gelest serves a diverse range of markets. We specialize in custom compound development to develop the exact solution for the exact client need.

    Distribution

    Gelest has cultivated a tightly connected network of worldwide distributors to support its clients, ensuring products get to where they need to be—on time, every time.

    Working with Gelest

    Gelest manufactures and supplies silane, silicone, and metal-organic and specialty acrylate compounds to some of the world’s most innovative companies.

    Product Expertise

    • Pricing and Availability
    • Commercial and Blanket Orders
    • Gelest in your region

    Service & Support

    • Product purchase
    • Shipping
    • Order tracking/status
    • Certificate of analysis
    • Packaging

    Technical Insight

    • Application and usage
    • Product specs
    • Product selection
    • Custom synthesis
    • Connect with our scientists

    Regulatory Guidance

    • SDS documentation
    • TSCA registration
    • Certifications
    • General regulatory inquiries